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DUQM Liquid Bulk Berths Project
Sultanate of Oman
Introduction
The Government of The Sultanate of Oman is in the process of developing Duqm town and the Port of Duqm, as a strategic dry dock, free trade zone, industrial and tourism destination. The Port of Duqm is seen as a catalyst for the development of the Al Wusta region. The Port and Dry Dock are being developed to increase the trade; i.e. cargo trans-shipments, ship repair, manufacturing and tourism. The site enjoys proximity to the busy regional sea-lanes of Oman’s coastal waters and is characterized by a friendly climate.
Location map and mater plan details.
ESC Scope of Supply
ESC was awarded the job to supply 5,046MT of painted LSAW pipe (specification: OD1219, thickness 22mm, length from 13m ~ 24.5m) with material API Spec. 5L grade X60. The LSAW pipe is required to be fabricated in accordance with client supplied project specific specifications.
Corrosion Protection System
Interzone 505 (Total DFT: 800µm), Surface cleanliness: Sa2.5
Project Photos
PRE-BLASTING INSPECTION
Visual inspection to ensure no grease and surface quality achieve
Ambient condition checking
Abrasive contamination checking
Abrasive contamination checking
Shot blasting to ISO 8503 Sa 2.5
Shot blasting to ISO 8503 Sa 2.5
POST-BLASTING INSPECTION
Compressed air cleanliness inspection as accordance with ASTM D4285
Dust purging using compressed air
Dust test comply with ISO 8502-3 minimum Class 2
Dust test comply with ISO 8502-3 minimum Class 2
Check surface cleanliness to ensure comply with ISO 8503 Sa 2.5
Surface roughness inspection as accordance with ASTM D4417 Method C
Salt contamination test as accordance with ISO 8502-9
Salt contamination test as accordance with ISO 8502-9
PAINTING PREPARATION /PAINTING
Temperature control paint Storage room
Verification of painting material
Paint Mixing
Paint Mixing
Stripe coat
Check amount of thinner added
Paint temperature checking
Substrate temperature check
Monitor paint mixing ratio
Automatic painting
WFT Inspection
CURING
Curing room with temperature & humidity control
Curing room with temperature & humidity control
Elcometer in curing room
Elcometer in curing room
Dehumidifier in curing room
Heater
Curing Room Inspection:
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Ensure humidity <80%, temperature >10°C
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Ensure pipe stand position located at top <170mm and bottom <400mm
FINAL INSPECTION
DFT inspection as accordance with SSPC PA2
DFT inspection as accordance with SSPC PA2
Measuring magnifier inspection
Adhesion test as accordance with ASTM D3359
Pipe painting status marking
DFT Inspection Report
Climate Inspection Report